Engineering Services
With over 30 years of experience in bulk solids handling, Turbovent’s engineering team combines deep process expertise with advanced digital tools to deliver robust, efficient, and cost-effective solutions. We use state-of-the-art Siemens software for CAD, CAM, FEA, and CFD applications, enabling accurate design, simulation, and optimisation.
Our capabilities include:
1. CFD & Particle Studies
Analyse flow, pressure, and temperature in cyclones, calciners, bag houses, ESPs, and air pre-heater lines.
2. Flow Optimisation
CFD analysis of ducts and tube structures to improve distribution and reduce turbulence.
3. Equipment Efficiency
CFD-led optimisation to improve conveying system performance.
Detailed Engineering for Cement Production Units & Grinding Units
We provide comprehensive engineering and consulting services for cement plants up to 5,000 TPD and beyond, and grinding units up to 2 MTPA, utilizing Ball Mill, VRM, or Combi Circuit technologies — covering the full project lifecycle.
- Concept development and process design
- Detailed engineering and layout optimisation
- Equipment design and specifications
- Project management including procurement support, vendor coordination, erection supervision, and commissioning
By combining technical know-how with project management excellence, we enable clients to achieve efficient, reliable, and globally benchmarked facilities.
Plant Upgradation for Clinkerization units & Grinding Units
For cement units aiming to boost capacity, Turbovent delivers comprehensive expansion studies that balance technical feasibility with economic optimisation. Our studies include:
- Process analysis and capacity assessment
- Identification of expansion options
- Cost and profitability projections
- Technical recommendations and detailed design
- Layout modifications and implementation sequencing
These studies allow us to create actionable roadmaps that ensure capacity enhancements are efficient, profitable, and sustainable.
Energy Audit & Modernisation
With rising power costs, industries are under pressure to optimise energy use and adopt alternative fuels. Turbovent helps clients achieve this through:
- Assessment of current energy use
- Identification of energy-saving measures
- Evaluation of alternative fuel options
- Modernisation and retrofit planning
These services help industries reduce costs, improve efficiency, and transition to more sustainable operations.